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Mirka® AIROS Series Sanding Heads

Mirka® AIROS Series Sanding Heads

Electric IP66 48V smart sander for industrial robotsThe Mirka® AIROS is a lightweight sanding head that is compatible with most robotic systems and sanding applications in manufacturing. It is the first smart electric sander for industrial robots, engineered to be easy to integrate and to suit the needs of different manufacturing industries. The AIROS is IP66 classified and built for continuous automatic use in both dry and wet sanding applications as it is dust and waterproof. The Mirka AIROS comes with a standardized ISO 9409-1 flange. As it can be made to fit all mechanical couplings, it fits most industrial robots and it is light enough to suit low payload robot arms. Direct fit without clamping ensures correct tool positioning and sanding angle. With suitable abrasives, the AIROS is compatible with dust-free sanding.The AIROS features a sturdy design with a robust aluminum housing. The sanding head of the sander is separate from the controller unit, making parts easy to replace and reducing downtime and costs. Two-way control electronics produce monitorable live data and virtually all data interfaces are supported.

Product Highlights

  • Plug-and-play integration: The ready-to-use DOBOT+ Plug-in for DobotStudio Pro enables fast deployment with no additional development required
  • Lightweight Design: Mirka’s robotic electric tools feature a lightweight design, requiring lower weight handling capacity and saving electricity compared to traditional pneumatic options
  • Modular Construction: Equipped with custom flanges for most robot types, allowing maximum flexibility. Adaptable to all mechanical couplings from standard ISO, customizable with an adapter
  • Built-in Intelligence: Enables two-way communication between Mirka® robotic tool and the control system
  • Live Process Control: Offers full control over the sanding process, ensuring consistent quality
  • RPM Flexibility: Customizable RPM for different process phases
  • Easy Maintenance: Separate controller unit fror quick part replacement, minimizing downtime
  • IP66 Classified: Mirka® robotic tools are IP66-classified, suitable for all types of substrates and applications, including wet sanding
  • Robust Design: Features a dust and waterproof design combined with a rigid and robust aluminum housing for longer lifetime and safer operations
  • Maintenance-Free: No lubrication required

Application

  • Surface Sanding: Sanding of various substrates like paint, composites, wood and metals.

Specifications

  AIROS 150S AIROS 350S AIROS 550S AIROS 650S AIROS 130S AIROS 353S
Rated voltage 48 V DC 48 V DC 48 V DC 48 V DC 48 V DC 48 V DC
Rated power 50 W 350 W 350 W 350 W 50 W 350 W
Speed 4,000 - 8,000 rpm 4,000 - 10,000 rpm 4,000 - 10,000 rpm 4,000 - 10,000 rpm 4,000 - 8,000 rpm 5,000 - 10,000 rpm
Orbit 5 mm (3/16") 5 mm (3/16") 5 mm (3/16") 5 mm (3/16") 3 mm (1/8")  3 mm (1/8") 
Center of Gravity 27 mm 44 mm 49 mm 49 mm 31 mm 52 mm
Size of backing pad Ø 32 mm (11/4") Ø 77 mm (3") Ø 125 mm (5") Ø 150 mm (6") Ø 32 mm (11/4") 81x133 mm (3"x51/4" ")
Tool offset (with the included pad) 107 ± 1 113 ± 1 113 ± 1 113 ± 1 127 ± 1 117 ± 1 
Weight 0.6 kg (1.3 lbs)  1.1 kg (2.4 lbs) 1.3 kg (2.9 lbs) 1.3 kg (2.9 lbs) 0.6 kg (1.3 lbs)  1.2 kg (2.6 lbs)
Degree of protecction III III III III III III
IP Classification IP66 IP66 IP66 IP66 IP66 IP66
Orbit Type Random Random Random Random Orbital Orbital
Dust System Non vacuum Central vacuum ready Central vacuum ready Central vacuum ready Non vacuum Central vacuum ready

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* The above data is the test results obtained by Dobot Laboratory under controlled experimental conditions, which may have slight differences from those in actual application scenarios.

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